Process Design

Conserve Solutions provides expert plant engineering and process design services, ensuring efficient, reliable, and compliant operations across industries such as oil & gas, refineries, NGL plants, and gas oil separation plants (GOSPs). Our capabilities include process simulations, feasibility and concept studies, hydraulic and transient analysis, fatigue and life assessment studies, and safety risk evaluations. We cater to both Greenfield and Brownfield projects, offering specialized design solutions for onshore pipelines, oil terminals, skids, pumping stations, reservoirs, mechanical and electrical rooms, and control rooms.


With a focus on flow assurance, leakage analysis, and computational fluid dynamics (CFD) simulations, our expertise extends to critical areas like thermal comfort, flare tower dispersion, and corrosion looping. Our team ensures compliance with international industry standards, optimizing safety, efficiency, and sustainability in process engineering and plant design.

Process Engineering Services

Benefits of

Our Plant Engineering & Process Design Services

Optimized process efficiency and reduced operational costs

Enhanced safety through risk assessments and compliance with global standards

Improved plant performance using advanced simulations and flow assurance studies

Minimized downtime through fatigue and life assessment studies

Effective handling of process hazards with HAZOP, HAZID, and SIL studies

Accurate design of utility and electrical systems for reliable plant operations

Integration of CFD simulations to optimize thermal comfort, fluid dynamics, and smoke dispersion

Reliable corrosion control and material selection for extended equipment lifespan

Why Choose

Conserve Solutions?

Expertise in complex process engineering and safety analysis

Proven experience across Greenfield and Brownfield projects

Accurate hydraulic and transient simulations to prevent failures

Efficient flow assurance and leakage analysis to optimize system performance

Detailed fatigue and life assessment studies to extend asset durability

Rigorous compliance with industry codes and standards

Dedicated team of process engineers ensuring high-quality deliverables

Comprehensive CFD simulations for process optimization and safety evaluations

Frequently Asked Questions

FAQ's

Process engineering design involves the development of efficient and safe plant processes through simulations, feasibility studies, and engineering analyses. It ensures optimal performance, safety, and regulatory compliance for industries like oil & gas, power, and chemical processing.

By identifying design issues early, reducing changes, and ensuring better collaboration between teams.

Yes! We provide as-built 3D modeling and renovation models based on laser scan or survey data.

CFD simulations provide insights into fluid dynamics, heat transfer, smoke dispersion, and airflow, helping optimize plant safety, thermal comfort, and equipment efficiency in various industrial applications.

HAZOP, HAZID, and SIL studies identify potential hazards, assess risks, and ensure that plants meet safety integrity levels, preventing accidents and improving regulatory compliance.

Fatigue and life assessment studies evaluate material wear, stress factors, and operational conditions, helping extend the lifespan of critical equipment and reducing unplanned downtime.
Flow assurance ensures the continuous and efficient transportation of fluids in pipelines by addressing challenges like wax deposition, hydrate formation, and pressure drops, crucial for offshore and onshore systems.
Corrosion looping analysis identifies potential corrosion risks in pipelines and equipment, allowing for proactive material selection, coating strategies, and maintenance planning to prevent failures.
Electrical load analysis determines the power requirements for process plants, ensuring optimal sizing of transformers, cables, and other electrical components to maintain reliable operations.
Process design optimizes system performance, reduces energy consumption, and integrates sustainable practices such as waste heat recovery and renewable energy utilization to enhance overall efficiency.
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